Practicing safety in the laboratory involves more than just keeping your lab area clean and wearing the proper protective equipment. It requires the cooperation and involvement of everyone associated with laboratory work. 29 CFR 1910.1450, Occupational Exposures to Hazardous Chemicals in Laboratories, provides strict guidelines for laboratory safety. Key components of the standard include having a Chemical Hygiene Plan and providing employees with training and information.
The standard applies to labs meeting the following criteria:
The definition of hazardous chemicals includes chemicals regulated under 29 CFR 1910 subpart Z, and those meeting the definition under the Hazard Communication Standard, 29 CFR 1910.1200 (c). (See EZ Facts Document #150 for more information on the Hazard Communication Standard.)
"Laboratory scale" refers to work with substances in which the containers used for reactions, transfers and other handling of substances are designed to be easily and safely manipulated by one person.
Laboratories covered by this standard must assure that lab employees' exposures do not exceed permissible exposure limits (PEL) specified in 29 CFR 1910 subpart Z. (See EZ Facts Document #232 for more information on Exposure Limits for Air Contaminants.)
Chemical Hygiene Plan
A Chemical Hygiene Plan written by the employer describes the procedures for protecting employees against chemical hazards. The plan includes work practices, policies and standard operating procedures for working with hazardous chemicals. The plan also outlines measures to prevent overexposure to hazardous chemicals. A Chemical Hygiene Officer is designated and responsible for the implementation of the plan. If appropriate, the employer may also establish a Chemical Hygiene Committee. The effectiveness of the plan is evaluated and updated annually.
The major elements of the Chemical Hygiene Plan are:
Employee Exposure
Employers must measure exposures to any substance regulated by an OSHA standard, which requires monitoring. Measuring exposures is particularly important when there is reason to believe exposure levels exceed the action level or PEL. If initial monitoring discloses exposures over the action level or PEL, monitoring provisions of the relevant regulation need to be followed and additional or periodic monitoring may be needed. The action level is the concentration designated in 29 CFR 1910 for a specific substance. The level is calculated as a time-weighted average, which initiates a required activity, such as air monitoring. Monitoring can be terminated according to the particular standard. Results of monitoring must be disclosed to the employee within 15 working days after the receipt of the results. For each employee, the employers must keep records of any exposure monitoring, medical consultations and exams.
Training
The employer must provide training and information on the hazards of all the chemicals present in the work area. This is to be provided at the time of an employee's initial assignment; follow-up training is provided as determined by the employer. Training must cover the following topics:
Medical Consultation
Employees can request medical consultation without loss in pay or cost to the employee if:
The purpose of the consultation is to determine the need for a medical examination. All medical examinations and consultations must be performed by licensed physicians. The employer then obtains any written opinions, recommendations, results of tests, and medical conditions revealed during the exam. The written opinions shall not reveal any findings unrelated to occupational exposure.
Hazard Identification
The provisions for hazard identification include labeling and the maintenance of Material Safety Data Sheets. (See EZ Facts Document #200 for more information on chemical labeling requirements.) Labels on incoming containers of hazardous chemicals cannot be defaced or removed. MSDSs received with the shipments need to be retained and made accessible to the laboratory employees.
Chemical substances developed in the lab are subject to the following provisions:
Respirators
To maintain exposures below the PEL, respirators may be necessary. They are selected according to the guidelines in 29 CFR 1910.134 and provided at no cost to the employee . (See EZ Facts Document #275 for more information on respirator selection, types and use.)
Fume Hoods
Hoods need to be routinely evaluated to determine if they are functioning properly. Evaluation may include taking an inventory of all hoods in the lab, and taking periodic surveys of the performance of the hoods (face velocities, continuous monitoring devices, etc.). An individual can be designated to perform the evaluations, report the results and correct any hood deficiencies.
Specific safety considerations are made for particularly hazardous chemicals, including select carcinogens, reproductive toxins and substances with acute toxicity. Provisions include:
Conclusion
The development of a successful and complete program takes time and the involvement of all laboratory employees. Implementing and communicating the safety guidelines specific to the laboratory's hazards and risks are important goals in preventing injury and controlling hazardous exposures in the laboratory.
Commonly Asked Questions
Sources for More Information
29 CFR 1910.1450, Occupational Exposures to Hazardous Chemicals in Laboratories
Handbook of Laboratory Health and Safety, John Wiley & Sons, New York, 1995. ISBN 0-471-02628-X.
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